Materials

The plastics industry is poised for transformative changes in 2024, marked by dynamic trends that underscore a commitment to sustainability, innovation, and digital transformation.

Glass stands as a high-performance material vital across multiple fields, notably in optics, chemistry, and medical technology industries. However, conventional glass processing faces constraints, particularly in designing very small structures. The new process developed by Glas­somer in Freiburg, Germany, makes it possible to process transparent quartz glass in the plastic injection molding machine.

Traditional fiberglass casts, though an improvement over plaster ones, have their drawbacks. They aren’t waterproof, leading to water absorption and unpleasant odors. Moreover, wearers still need to protect the cotton padding beneath from getting wet. Recognizing these issues, the Cast21 team set out to create a patient-friendly solution.

EssilorLuxottica has developed a pair of glasses that seamlessly incorporates open-ear hearing technology designed to aid consumers with mild to moderate hearing loss. The firm partnered on the project with its latest acquisition, Israeli startup Nuance Audio.

Most toothbrushes are made of 100% plastic, contributing to environmental concerns. However, the real challenge lies in finding sustainable alternatives for the bristles.

McKinsey & Company’s projections indicate a significant challenge on the horizon: the demand for recycled PET is expected to outpace supply by 2030. This forecast raises crucial questions about the industry’s readiness to meet the escalating demand for sustainable packaging and products.

The quest for innovative and sustainable materials continues, and a groundbreaking solution emerges—Linear Low-Density Polyethylene (PE) infused with a dynamic inclusion complex of β-cyclodextrin and d-limonene (CD-lim). This novel composite not only showcases promising mechanical properties but also introduces a powerful antimicrobial feature.

PET is widely used in beverage bottles and packaging, and grapples with persistent challenges in achieving high recycling rates in the United States. Despite its inherent recyclability, PET recycling rates remain relatively low, underscoring a complex interplay of factors.

Honda has revamped one of its decades-old folding scooter concepts, but completely updated it to be electric, zero-emission, compact, easy to carry, and fun to ride. Introducing the Hondo Motocompacto, which won a “Best of Innovation” honor at CES 2024.

Specialized equipment that enhances skin recovery in chronic wounds usually needs biocompatible, sterilizable, and durable materials. For this reason, Vaporox developed the VHT-200 to foster revascularization and tissue growth in chronic skin wounds using a high-tech polycarbonate. Tailored for clinic and physician office use, the medical device required a robust material for its vaporizer component. Due to the device’s significance, technical support from the plastic supplier was a crucial factor in the decision-making process.

In a groundbreaking endeavor, mechanically recyclable thermoplastic materials were harnessed to craft lightweight and highly efficient aerogel filter media for air filtration. Leveraging the fused filament fabrication (FFF) 3D printing technique, this project focuses on creating an all-polyolefin composite filter media.

Aquapak Polymers Ltd, a trailblazer in polymer-based material technologies, recently conducted a comprehensive study involving board directors and senior executives from prominent fashion brands in the UK, US, and Australia. This research provides valuable insights into the industry’s commitment to circular economy initiatives and sustainability leadership.