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Smart controls and modified plasticizing systems help stabilize recyclate injection molding despite variations in viscosity and feedstock.

In a project with Audi AG, Fraunhofer IVV demonstrated how solvent-based recycling can recover high-quality PC/ABS from automotive waste.

Gasification of automotive shredder plastic with biomass lowers CO₂ emissions and creates circular feedstock for chemical production.

Reducing melt overheating, back pressure, and poor mold cooling can shorten cooling time and improve injection molding efficiency.

Shrinkage is a natural result of cooling and solidification in injection molding, but material structure and process conditions strongly affect its magnitude.

Recycling technologies vary widely depending on feedstock quality and target performance. Selecting the right pathway determines whether circularity delivers real value or compromises material performance.

New CFP technology enables direct fiber compounding in injection molding, reducing costs, improving flexibility, and lowering CO₂ emissions.

Some applications require evaluating materials or parts under chemical stress. A practical insight provides tips for implementing standard or tailored testing to ensure part performance.

AI-aided polyurethane simulation reduces modeling time from days to seconds. Digital material twins optimize tool design and predict foaming behavior.

Plastic manufacturing data analytics shifts quality control upstream. Real-time monitoring and AI improve OEE and identify root causes before defects occur.